Aerated block equipment is a porous concrete product made of cement, lime, slag, sand, fly ash, air entraining agent, bubble stabilizer and regulator as the main raw materials through grinding, metering and batching, mixing and pouring, air entraining expansion, static stop, cutting, autoclaved curing, finished product processing and other processes.

It is mainly applicable to the external wall filling and internal wall partition of frame structure and cast-in-place concrete structure buildings, as well as the external wall or thermal insulation composite wall of multi-storey buildings with anti-seismic ring beam structure, as well as the thermal insulation and heat insulation of building roofs. Compared with traditional clay bricks, autoclaved aerated concrete blocks can save land resources, improve the thermal insulation effect of building walls, and improve the energy-saving effect of buildings. Therefore, vigorously developing and applying autoclaved aerated concrete block products can achieve good economic and social benefits, and have broad prospects for development. Aerated concrete block is a new type of wall material that can save energy, soil and waste. It has the advantages of light weight, heat insulation, sound absorption and sound insulation, earthquake resistance, fire prevention, sawing, planing, nailing, simple construction, can increase the use area of buildings, and is widely used in civil and public buildings.

Production process of AAC production line from SUMU:

1. Raw material processing and storage: SUMU automatic aerated brick production line avoids dust, noise, solid waste and other problems through reasonable planning of raw material storage area and improving raw material processing methods, so as to create a comfortable working environment for workers.

2. Metering and batching pouring: slurry, cement, gypsum and aluminum powder are metered by corresponding automatic weighing scales, and then mixed at high speed in the mixer. After pouring to the mold box, bubble carding is carried out. The whole system is automatically controlled by the PLC system to ensure the accuracy and efficiency of the process.

3. Static stop and cutting: The stable static stop control mode can prevent the damage to the internal structure during the process of the product cake's gas expansion. At the same time, in the six side cutting scheme provided by SUMU, the efficient and smooth cutting machine and the bottom peeling turnover device are the core equipment.

4. Steam curing and finished product treatment: after autoclave, the aerated brick will obtain the final strength and performance. The newly developed plate breaking and packaging system has greatly improved the product qualification rate of the products after being out of autoclave.

The cement block machine produced by SUMU, uses ore powder, sand, stone and cement, and can add a large number of industrial wastes such as fly ash, furnace slag, steel slag, coal gangue, ceramsite and perlite. These raw materials can be used to produce ecological permeable bricks, colored pavement bricks, blocks, standard bricks, porous bricks, curbstones, lawn bricks, airport and wharf bricks, etc. The products produced have the advantages of good quality, low cost and not easy to be weathered.

Features:

1. The computer PLC central control system is adopted, and the flow, pressure and other technical parameters of each action are set through the touch screen to achieve ideal human-computer dialogue.

2. The using of four bar guide and long guide bearing ensures the accurate movement of the indenter and mould. The moving parts are equipped with special devices, which are easy to lubricate and not easy to wear.

3. High strength structural steel and special welding technology are used for the main frame to ensure the rigidity and shock resistance of the equipment.

4. The lifting frame of the fabric machine is controlled by the hydraulic system, and the fabric bucket is connected with the lifting frame through the rubber spring, which has the effect of shock absorption and can prevent the residual material from vibrating. The material door controls the opening and closing of the hopper to achieve uniform distribution.

5. Adopt the separated coupling vibration technology to expand the effective vibration area, improve the product quality and output, and effectively extend the mold life; The vibration box adopts suspension structure, which can withstand severe vibration without damage and fracture.

6. Quickly change the mould,can produce cement products of different specifications and shapes, such as pavement bricks, curb stones, hollow bricks, standard bricks, grass planting bricks, and slope protection bricks. One machine can be used for multiple purposes. With fabric device, it can produce colored road tiles and other products.

SUMU double stage vacuum clay machine is a new type of brick making equipment designed and manufactured by drawing on advanced experience at home and abroad. It mainly uses coal gangue, fly ash, shale, clay and other raw materials, and is an ideal equipment for producing various hollow brick solid bricks.

Features :

1. It is made of fine steel, durable, reasonable in structure and reliable in performance

2. Good sealing, high vacuum, high extrusion pressure, low energy consumption

3. The main shaft, gear and reamer of the main machine adopt heat treatment process to ensure long service life

4. The design is reasonable and easy to install. The upper and lower level motors can be installed in T-shape or straight shape.

SUMU’s non-standard equipment is customized according to the specific needs of users. Our technicians have many years of experience in non-standard automation design, mechanical design and electrical automation control system design. At the same time, our engineers and technicians can carry out mechanical and electrical automation upgrades on the customer's old equipment to help customers improve equipment capacity and automation to meet market demand.

     Our main non-standard equipment and equipment transformation scope: autoclaved aerated concrete block equipment customization, special block machine customization, environmental protection machinery, AAC production line transformation, CLC production line transformation, block machine production line transformation, clay brick machine production line transformation, automatic feeding equipment, stretching robots, stamping robots, finished product packaging and handling equipment, etc., they are mainly used to replace manual production, which is safe and save labor costs.
     In short, any production process that can be done manually can be done by machinery; any production process that cannot be done manually can be done mechanically.